数据驱动的长输天然气管道腐蚀智能风险评估

Data-driven intelligent corrosion risk assessment for long-distance natural gas pipelines

  • 摘要: 天然气长输管道腐蚀问题给管道安全运行带来巨大挑战,威胁着复杂多分段管网的可持续运行。当前,因缺乏统一的埋地长输天然气管道腐蚀爆裂压力预测模型,业界主要依赖基于物理的复杂密集分析来进行管道腐蚀风险评估,但这种方法效率低,精度不足。本文基于数据驱动方法,致力于开发一种长输天然气管道腐蚀爆裂失效智能风险评估模型,为现有评估模型提供可行替代。研究收集624组含缺陷管道爆裂压力测试数据,选用6种模型预测精度判断指标,开发基于人工蜂群(artificial bee colony,ABC)算法优化支持向量机(support vector machine,SVM)的管道腐蚀爆裂压力智能预测模型(即ABC-SVM模型)。通过与现有标准模型及其他15种机器学习模型预测精度的对比,验证ABC-SVM模型的优越性,并基于该模型构建统一的腐蚀管道爆裂压力预测模型。采用子集模拟法缩短计算腐蚀管道爆裂失效概率所需时间,根据失效概率范围划分为4个风险等级,依据实际工况计算出的管道腐蚀爆裂失效概率,可快速评定风险等级。实例应用结果表明:ABCSVM模型预测精度最高、适用性最广,训练集和预测集的R2分别为0.97和0.95,全局性能指标分别为51.61和35.13(所有模型中最小)。所开发风险评估模型能为现有物理基风险评估模型提供可行替代。

     

    Abstract: Corrosion in long-distance natural gas pipelines presents significant challenges to their safe operation and the sustainability of complex multi-segment pipeline networks. Currently, the absence of a unified predictive model for the burst pressure of corroded buried pipelines forces the industry to rely on complex physical analyses for corrosion risk assessment, resulting in inefficiency and limited accuracy. An intelligent risk assessment model for corrosion and burst failure of long-distance natural gas pipelines was developed in this study based on a data-driven approach, providing a feasible alternative to existing assessment models. In the study, 624 sets of defective pipeline burst pressure test data were collected, six prediction accuracy judgment indexes were selected, and an intelligent prediction model for the burst pressure of corroded pipelines was established using a Support Vector Machine (SVM) optimized by the Artificial Bee Colony (ABC) algorithm, referred to as the"ABC-SVM"model. The superiority of the ABC-SVM model was verified by comparing its prediction accuracy with that of the existing standard model and 15 other machine learning models, leading to the establishment of a unified burst pressure prediction model for corroded pipelines. The subset simulation method was employed to reduce the time required for calculating the probability of burst failure in corroded pipelines. Based on the calculated failure probability range, four risk levels were defined, allowing for the rapid assessment of risk levels according to the burst failure probability determined under actual working conditions of corroded pipelines. The application results demonstrated that the ABC-SVM model achieves the highest prediction accuracy and broadest applicability, with R2 values of 0.97 for the training set and 0.95 for the prediction set, along with global performance indexes of 51.61 and 35.13, respectively, which are the lowest among all models evaluated. The developed risk assessment model offers a feasible alternative to existing physics-based risk assessment models.

     

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