成品油管道输送不同品号柴油物性指标在线监测新方法

New method for online monitoring of physical property indicator for transporting different grades of diesel through product oil pipelines and its application

  • 摘要: 成品油管道顺序输送多种油品时,精准确定混油界面位置,是提升管道高质量运行的关键。通过在线监测系统在管道输送过程中在线采集管道中0#柴油和-35#柴油混油段近红外光谱,利用参数Logistic方程分析了混油光谱变化趋势,建立了0#柴油和-35#柴油混油冷滤点近红外偏最小二乘法(partial least squares,PLS)定量模型,预测了管输0#柴油和-35#柴油混油段的冷滤点。结果表明,混油输送过程近红外光谱变化趋势符合参数Logistic方程,顺序输送0#柴油和-35#柴油及其混油样本的冷滤点范围宽,近红外光谱与冷滤点呈明显非线性关系。通过分段建立PLS近红外定量模型,可准确预测混油过程冷滤点,冷滤点近红外值与实验室标准方法NB/SH/T 0248-2019柴油和民用取暖油冷滤点测定法测定值的偏差不大于3 ℃,不超过冷滤点标准方法NB/SH/T 0248-2019柴油和民用取暖油冷滤点测定法再现性误差。近红外光谱在线分析技术可实现在线监测0#柴油和-35#柴油混油过程冷滤点质量指标,用于判断成品油管道输送同种油品不同品号的油品界面,为混油过程油品切割提供参考与数据支持,减少人工检测工作量。

     

    Abstract: For the batch transportation of various types and grades of oils through product oil pipelines, accurately positioning batch interfaces is crucial to improving the operational quality of the pipelines. This paper presents a new method to achieve this purpose. An online monitoring system was implemented to collect near-infrared (NIR) spectra at the interfaces between No. 0 diesel and No. -35 diesel transported through a pipeline. Subsequently, a parametric logistic equation was used to analyze the variation trends in these spectra. The samples of NO. 0 dieselr, NO. -35 diesel, and their mixtures were then employed to establish a partial least squares (PLS) quantitative model of the NIR spectra for the cold filter plugging points (CFPP) of No. 0 diesel and No. -35 diesel mixtures. This model was utilized to predict CFPPs at the interfaces where these two grades of oil mix. The results demonstrate that the variation trends in NIR spectra during batch transportation align well with the parametric logistic equation. Samples of No. 0 diesel and No. -35 diesel, as well as their mixtures, exhibited wide ranges of CFPPs, and the NIR spectra showed a clear nonlinear relationship with the CFPPs. Partial least squares (PLS) NIR quantitative modeling in segments can effectively predict the CFPPs during batch transportation. The deviations between the NIR-based CFPPs and the measurements based on the laboratory standard method did not exceed 3 ℃, remaining within the reproducibility error limit required for the CFPP standard method in SH/T 0248. The proposed NIR spectroscopy online analysis approach is effective for the online monitoring of CFPPs as a quality indicator for the interfaces between No. 0 diesel and No. -35 diesel during the transportation process. This supports its application in assessing the interfaces of different grades of the same oil products transported through product oil pipelines. This method provides reference and supporting data for oil separation during the batch transportation process, while also reducing the workload for manual inspection.

     

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