X80天然气管道环焊缝疲劳性能试验研究

Experimental study on fatigue performance of girth welds in X80 natural gas pipelines

  • 摘要: 天然气输送管道对接环焊缝是管道系统的薄弱环节,环焊缝内部缺陷在交变载荷的影响下,容易出现疲劳失效。以X80输气管道环焊缝为研究对象,开展不同载荷应力下的高频疲劳性能试验,对应力比分别为0.1、0.4、0.7条件下的裂纹扩展速率进行了试验测试,同时对疲劳断口形貌进行了分析,根据上述试验绘制了S-N曲线,拟合出了S-N曲线方程,计算得出环焊缝的疲劳极限为191.96 MPa;通过绘制裂纹扩展速率曲线,拟合出裂纹扩展速率与应力强度因子的计算公式,得到疲劳裂纹门槛值,根据裂纹扩展门槛值换算出环焊缝裂纹扩展的内压波动范围门槛值为4.62 MPa。依据环焊缝试样断口形貌,确定了环焊缝疲劳断裂的主要影响因素。研究成果可为X80管道环焊缝疲劳寿命预测及排查治理提供参考依据。

     

    Abstract: Butt girth welds are recognized as vulnerable points within the natural gas transmission pipeline system, as their internal defects are prone to fatigue failure under the influence of alternating loads. Focusing on girth welds in X80 natural gas pipelines as the research object, high-frequency fatigue performance tests were conducted under various loading stresses. Subsequent tests examined the crack propagation rate, considering stress ratios of 0.1, 0.4, and 0.7, along with a morphological analysis of the fatigue fracture surfaces. An S-N curve was plotted from the results of these tests, followed by the establishment of an S-N curve equation by fitting. This equation was utilized to determine the fatigue limit of girth welds in these pipelines, which was found to be 191.96 MPa. Furthermore, after plotting the crack propagation rate curves, a calculation equation reflecting correlations between crack propagation rates and stress intensity factors was established through a fitting process. This equation was then used to establish the fatigue crack threshold. Based on this threshold, the range of internal pressure fluctuations contributing to crack propagation in girth welds was identified as 4.62 MPa through conversion. Additionally, the primary factors influencing the fatigue fracture of girth welds were identified based on the morphological features observed on the fracture surfaces of the girth weld specimens. These research findings provide a reference for predicting the fatigue life as well as for troubleshooting and repairing girth welds in X80 pipelines.

     

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