三塘湖输油管道年最低输量安全运行研究

Research on the safe operation of the Santanghu Oil Pipeline under minimum annual throughput

  • 摘要: 随着吐哈油田三塘湖采油区采油量下降,三塘湖输油管道需在低输量下运行,为确保其安全运行,对管道年最低输量及相关安全问题展开研究。综合分析管道输送原油的物性、所处气候环境,以全年地温最低的3月份为依据,通过建立仿真模型、进行水力热力参数校核等方法计算年最小输送量,并分析该输量下的安全风险及注意事项。计算得出三塘湖输油管道3月份最小安全起输量为38 m3/h,对应年输量为28.2×104 t/a,且此输量下沿线各站及远程监控终端(Remote Terminal Unit,RTU)阀室(以下简称RTU)运行参数均满足要求。同时明确了年最低输量运行时在设备、应急处置、防止管线结蜡等方面的安全注意事项。精确计算出的最低输量为管道低输量工况下安全运行提供理论支撑,但需关注原油物性变化,加强关键设备监测维护,以保障管道安全、高效运行。

     

    Abstract: Due to declining oil production in the Santanghu area of the Tuha Oilfield, the Santanghu Oil Pipeline needs to operate at reduced throughput. To ensure its safe operation, the annual minimum throughput of the pipeline and related safety issues were studied. The physical properties of crude oil transported by the pipeline and the climatic environment were comprehensively analyzed. The annual minimum throughput was calculated based on the lowest ground temperature in March through the establishment of a simulation model and the verification of hydraulic and thermal parameters. Safety risks and precautions related to this throughput were also analyzed. The minimum safe throughput of the Santanghu Oil Pipeline in March was determined to be 38 m3/h, corresponding to an annual throughput of 28.2×104 t/a. The operating parameters of all stations along the pipeline and the RTU were found to meet the requirements for this throughput. In addition, safety precautions for equipment, emergency response, and prevention of pipeline wax deposition were established for operation at the annual minimum throughput. The precisely calculated minimum throughput provides theoretical support for the safe operation of the pipeline under low-throughput conditions. However, attention must be given to changes in the physical properties of crude oil, and monitoring and maintenance of key equipment should be strengthened to ensure safe and efficient pipeline operation.

     

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