长输管道干线截断阀异常关断故障分析与预防

Analysis and prevention of abnormal shutdowns of trunk block valves in long-distance pipelines

  • 摘要: 长输管道阀室以及输气站场在干线流程中都设置了干线截断阀,干线截断阀与气液联动执行机构配合使用,能实现事故状态下干线截断功能。但在日常运行过程中时常会出现异常关断现象,给生产运行带来了严重隐患。针对异常关断故障,从气液联动执行机构自动关阀动作原理分析,得出电子控制单元、电磁阀、先导阀以及人为因素等要素是造成干线截断阀异常关断的原因,其中电子控制单元终端要素为电池电压不足、雷击大电流干扰以及元器件老化,电磁阀终端要素为电磁阀内漏与ESD电磁阀失电,先导阀终端要素为内漏,人为因素终端要素为巡检不到位、误操作以及维护不到位。并对终端因素具体故障原因进行分析,提出相应预防措施,切实保障管道干线截断阀正常运行。

     

    Abstract: Valve chambers and gas transmission stations of long-distance pipelines are equipped with trunk block valves. These valves, in conjunction with gas-hydraulic actuators, facilitate trunk line isolation during accidents. However, abnormal shutdowns frequently occur during daily operations, posing significant risks to production. The analysis of the automatic valve closing mechanism of gas-hydraulic actuators identified several factors contributing to abnormal shutdowns of trunk block valves. These included issues with the electronic control unit, solenoid valve, and pilot valve, as well as human factors. Specifically, the electronic control unit might experience insufficient battery voltage, high current interference from lightning strikes, and component aging. The solenoid valve might suffer from internal leakage and power loss in the ESD solenoid valve, while the pilot valve was prone to internal leakage. Human factors included inadequate inspections, misoperations, and insufficient maintenance. The specific causes of these factors were further analyzed, and corresponding preventive measures were proposed to ensure the normal operation of trunk block valves in long-distance pipelines.

     

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