基于涡流的管道硬点检测方法研究

Research on a method for detecting hard spots in pipelines based on eddy current

  • 摘要: 管道硬点是指管道局部硬度超过一定标准的区域,在应力作用下,管道硬点容易引发疲劳裂纹、硫化物应力腐蚀开裂(sulfide stress corrosion cracking,SSCC)和应力导向氢致开裂(stress oriented hydrogen induced cracking,SOHIC),严重威胁油气管道的安全运行。为了准确识别硬点,建立了涡流检测模型,分析了材料电导率、磁导率等因素对涡流阻抗信号的影响,提出了一种基于涡流的检测方法,研究了不同尺寸缺陷及不同应力对检测结果的影响,同时对材料应力与相对磁导率的关系进行了探讨,为模拟管道硬点,对Q235钢板进行了淬火处理,并开展了一系列实验验证检测方法的有效性。实验结果表明:①硬点的存在会导致涡流阻抗减小,硬点位置处的阻抗值显著低于钢板其他位置;②当钢板存在小尺寸缺陷时,涡流检测结果变化微弱,基本不会影响硬点检测;③当钢板存在大尺寸缺陷时,涡流阻抗值会明显降低;④对不同检测频率下的信号进行对比分析,可以区分硬点与缺陷;⑤钢板硬点位置的阻抗与应力呈近似线性关系,阻抗值随应力的增加而增大。结论认为,利用涡流检测技术可以实现对管道硬点的检测以及硬点处应力的监测,可为后续实验提供理论基础。

     

    Abstract: Hard spots in pipelines refer to areas where the localized hardness exceeds a specified standard. Under stress, these spots are prone to fatigue cracking, sulfide stress corrosion cracking (SSCC), and stress-oriented hydrogen-induced cracking (SOHIC), posing serious threats to the safe operation of the oil and gas pipelines. This study focuses on establishing an eddy current-based detection method to identify hard spots accurately. This method is based on an eddy current detection model and an analysis of the factors influencing eddy current impedance signals, such as material conductivity and magnetic permeability. Additionally, the study examined how defects of varying sizes and different stress levels affect the detection results. The relationship between material stress and relative magnetic permeability was also explored. Hard spots in pipelines were simulated using Q235 steel plates subjected to quenching, and a series of experiments were conducted to verify the effectiveness of the proposed detection method. The experimental results indicate the following: ① The presence of hard spots leads to a decrease in eddy current impedance, with the impedance value at the hard spot locations being significantly lower compared to other areas on the steel plates. ② Eddy current detection results show only slight changes when using steel plates with small-sized defects, indicating that these defects have minimal impact on hard spot detection. ③ The eddy current impedance value was significantly reduced when using steel plates with large-sized defects. ④ Hard spots and defects can be distinguished through a comparative analysis of signals generated at different detection frequencies. ⑤ The impedance at the hard spot locations on the steel plates exhibits an approximately linear relationship with stress, specifically increasing with elevated stress levels. In conclusion, the utilization of the eddy current detection technique enables the detection of hard spots in pipelines and the monitoring of stress at these locations. The findings of this study provide a theoretical basis for subsequent experiments.

     

/

返回文章
返回