磁光成像技术在环焊缝裂纹内检测中的应用探讨

Research on the application of magneto-optical imaging for in-line inspection of cracks in girth welds

  • 摘要: 针对现有漏磁检测技术难以有效识别油气管道环焊缝裂纹的工程难题,开展了磁光成像(Magneto-Optical Imaging,MOI)技术应用潜力与瓶颈研究,旨在探究内检测技术下一步的发展方向。通过焊缝漏磁场建模仿真与试验验证,系统对比磁光成像与传统漏磁检测的技术特性,分析了磁光成像技术对环焊缝裂纹的检测能力。研究表明磁光成像技术凭借高空间分辨率(≤0.1 mm)和面阵抗扰动特性,可有效检测焊缝中的闭口微裂纹;然而,该技术在工程应用中仍面临探头可靠性、数据压缩效率与识别算法精度等瓶颈,未来需针对性开展技术攻关,以推动内检测技术发展。

     

    Abstract: The existing magnetic flux leakage (MFL) testing technique is insufficient for effectively identifying cracks in girth welds of oil and gas pipelines. This paper presents a study on the application potential and bottlenecks of magneto-optical imaging (MOI), aiming to explore future development directions for in-line inspection techniques. By modeling, simulating, and experimentally verifying leakage magnetic fields at welds, a systematic comparison was conducted between magneto-optical imaging and the traditional magnetic leakage testing technique in terms of their technical characteristics. The performance of magneto-optical imaging in detecting cracks in girth welds was analyzed. The results demonstrate that magneto-optical imaging can effectively detect closed microcracks in welds, thanks to its high spatial resolution (≤0.1 mm) and area array anti-disturbance feature. However, the engineering application of this technique still faces bottlenecks, including probe reliability, data compression, and recognition algorithms, necessitating targeted technical research in the future to advance the development of in-line inspection techniques.

     

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