管道缺陷超声波水耦合内检测技术

Water-coupled ultrasonic in-line inspection technique for pipeline defects

  • 摘要: 管道在长期服役过程中会产生腐蚀、裂纹等缺陷。为了探究超声波水耦合检测技术对钢管内外表面缺陷的检测规律,提高管道缺陷检测精度,基于超声波传播理论,建立了水耦合厚壁钢管超声检测有限元仿真模型,研究了超声波在水介质及钢管中的传播和声场分布,分析了水层厚度与入射角度对回波信号的影响规律,并搭建平台进行验证。研究结果表明:①回波信号幅值随水层厚度的增加呈递减趋势,两次回波峰值比亦随水层厚度的增加而减小;②在水层厚度为10 mm时,回波信号的幅值达到最大;③当水层厚度超过25 mm时,回波信号的幅值大小逐渐趋于平稳,与回波峰值比趋势相同;④当水层厚度相同时,内表面裂纹检测的最佳入射角度为30°,外表面裂纹检测的最佳入射角度为20°。结论认为,该研究成果为水耦合超声波检测系统的参数优化及检测工艺制订提供了理论依据。

     

    Abstract: Pipelines are susceptible to defects such as corrosion and cracking during long-term service. This study aims to investigate patterns in detecting internal and external surface defects in steel pipelines using the water-coupled ultrasonic detection technique and to enhance the accuracy of pipeline defect detection. To achieve this, a finite element simulation model was developed to replicate the water-coupled ultrasonic detection of thick-walled steel pipes, based on ultrasonic propagation theory. Subsequent studies examined the propagation and sound field distribution of ultrasonic waves in both water media and steel pipelines, as well as the influence of water layer thickness and incident angle on echo signals. To verify the study results, an experimental platform was constructed. The study results are summarized as follows: ① The amplitude of echo signals decreases with increasing water layer thickness, and the ratio of any two echo peaks also declines as the water layer thickness increases. ② The amplitude of echo signals reaches its peak at a water layer thickness of 10 mm. ③ When the water layer thickness exceeds 25 mm, the amplitude of echo signals gradually stabilizes, exhibiting a trend that aligns with the ratio of echo peaks. ④ At a given water layer thickness, the optimal angle of incidence for detecting internal surface cracks is 30°, whereas the optimal angle for detecting external surface cracks is 18°. The research results provide a theoretical basis for water-coupled ultrasonic detection systems, particularly in relation to parameter optimization and the formulation of detection processes.

     

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