基于空气耦合超声波斜入射的钢板缺陷检测方法

A steel plate defect detection method based on oblique incidence of air-coupled ultrasonic waves

  • 摘要: 针对钢质管道超声波检测中因空气密度低和黏性高而导致的能量衰减严重、金属试件检测困难等问题,提出了一种基于空气耦合超声波斜入射的钢板缺陷检测方法,通过建立超声波在空气—管壁中的传播理论模型,分析了不同入射角度下的透射系数以确定最佳检测角度,并利用COMSOL软件构建空气耦合超声波检测模型,分析了不同钢板缺陷尺寸对检测信号的影响,利用特征参数来进行钢板缺陷识别。实验结果表明:①理论推导的最佳入射角度可显著提高检测信号能量与检测精度;②接收信号幅值与钢板缺陷尺寸呈负相关(钢板缺陷深度增加时信号幅值降低,钢板缺陷宽度扩大时信号幅值衰减);③基于信号幅值变化的钢板缺陷识别方法能有效实现钢板缺陷定性评估。结论认为,该研究成果为空气耦合超声波技术在钢质管道缺陷检测中的应用提供了理论与实验依据。

     

    Abstract: To address severe energy attenuation and challenges in detecting metal specimens caused by low air density and high viscosity in ultrasonic testing of steel pipelines, a steel plate defect detection method based on oblique incidence of air-coupled ultrasonic waves was proposed. A theoretical model of ultrasonic propagation through the air-pipe wall interface was established to analyze transmission coefficients at various incident angles and determine the optimal detection angle. An air-coupled ultrasonic testing model was then developed in COMSOL. The effects of different defect sizes on detection signals were examined, and characteristic parameters were employed to identify steel plate defects. The test results indicated that: ①The theoretically derived optimal incident angle significantly enhanced detection signal energy and accuracy. ②The received signal amplitude inversely correlated with defect size, decreasing as defect depth or width increased. ③The defect identification method based on signal amplitude changes effectively enabled qualitative evaluation of steel plate defects. This research provides a solid theoretical and experimental foundation for applying air-coupled ultrasonic technology in steel pipeline defect detection.

     

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