超声流量计安装条件优化研究

Research on the optimization of installation conditions for ultrasonic flowmeters

  • 摘要: 超声流量计是天然气长输管道的主力计量设备,目前超声流量计安装现状基本为上游30DD为公称直径),在不改变安装总长度的条件下,针对超声流量计在不同安装条件下得到不同测量结果的问题,对比分析了30D条件下两种不同的安装组合:“10D直管段+ 板式整流器+ 20D直管段+ 超声波流量计+ 10D直管段”与“20D直管段+ 板式整流器+ 10D直管段+ 超声波流量计+ 10D直管段”。通过理论分析、计算流体力学(Computational Fluid Dynamics,CFD)仿真和实流测试数据验证,得出“10D直管段+ 板式整流器+ 20D直管段+ 超声波流量计+ 10D直管段”的安装条件下,流体状态与“充分发展”的理想流态相似度更高,在流量测量稳定性及适应复杂工况方面更具优势,为超声流量计在生产实际应用中的安装条件提供更优化的方案。

     

    Abstract: Ultrasonic flowmeters serve as essential metering devices for long-distance natural gas pipelines, with a typical upstream installation length of 30D (where D is the nominal diameter). To address varying measurement results under different installation conditions without altering the total installation length, two configurations were compared: "10D straight pipeline segment + plate-type flow straightener + 20D straight pipeline segment + ultrasonic flowmeter + 10D straight pipeline segment" and "20D straight pipeline segment + plate-type flow straightener + 10D straight pipeline segment + ultrasonic flowmeter + 10D straight pipeline segment". Through theoretical analysis, Computational Fluid Dynamics (CFD) simulations, and validation with actual flow test data, it was determined that the first configuration more closely approximated the "fully developed" ideal flow regime, offering enhanced flow measurement stability and adaptability to complex conditions. This study provides an optimized installation solution for ultrasonic flowmeters in practical applications.

     

/

返回文章
返回