低温条件下X52管线钢的韧脆转变规律及对CO2管道止裂的启示

Ductile-to-brittle transition behavior of X52 line pipe steel at low temperatures and its implications for crack arrest in CO2 pipelines

  • 摘要: CO2介质在泄漏过程中,由于焦耳-汤姆逊效应及节流放空等操作特性,可使管道局部温度骤降至-78.5 ℃,显著提升脆性断裂风险。为准确识别CO2管道钢的韧脆转变温度,阐明低温条件对其韧脆断裂行为的影响规律,为CO2管道的止裂设计和安全评估提供理论指导。以X52管线钢为研究对象,通过不同低温条件下的夏比冲击试验及断口形貌分析,测试了温度对管材冲击韧性的影响规律,探讨了裂纹萌生、稳定扩展与失稳扩展过程的温度响应,并揭示了低温条件下材料断裂行为演化规律以及断裂机制。研究结果表明,随着环境温度的降低,材料冲击吸收能量显著下降,断裂模式由韧性撕裂逐步过渡为韧脆混合,最终转变为典型的脆性解理断裂。材料的韧脆转变温度位于-70 ℃至-80 ℃区间内,其中-60 ℃为止裂能力急剧退化的临界温度点。

     

    Abstract: During CO2 leakage, the Joule-Thomson effect and operational factors such as throttling and venting can cause the local temperature of the pipeline to drop abruptly to -78.5 ℃, significantly increasing the risk of brittle fracture. This study aims to precisely determine the ductile-to-brittle transition temperature of CO2 pipeline steel and elucidate how low temperatures affect its fracture behavior, providing theoretical guidance for crack arrest design and safety assessment of CO2 pipelines. X52 line pipe steel was investigated through Charpy impact tests at various low temperatures and fracture surface morphology analyses to evaluate temperature effects on impact toughness. The temperature responses during crack initiation, stable propagation, and unstable propagation were examined to reveal the evolution of fracture behavior and mechanisms under low-temperature conditions. Results indicated that as temperature decreased, the material's impact energy absorption declined sharply, with fracture mode transitioning from ductile tearing to a mixed ductile-brittle mode, and finally to brittle cleavage. The ductile-to-brittle transition temperature ranged from -70 ℃ to -80 ℃, with -60 ℃ identified as the critical threshold where crack arrest capability deteriorated markedly.

     

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