西气东输孝感站恒电位仪异常故障成因分析

Analysis of the cause of abnormal faults in the potentiostat at Xiaogan Station of the West-East Gas Pipeline

  • 摘要: 为了解决西气东输孝感站HPS-1D恒电位仪运行故障且与天气关联的问题,保障阴极保护系统稳定运行,采用“先设备后线路”的诊断逻辑与三级排查方案,经恒电位仪自检、电阻测试及临时电缆试验,借助RD8200、万用表、DM3等设备进行排查,锁定了阳极电缆故障。研究结果表明:①S3处因历史施工原因致绝缘层损伤,引发电化学腐蚀断线;②天气通过改变土壤湿度影响断点电阻,导致故障状态变化;③临时接续S3处断点后,设备恢复正常输出。结论认为,该研究揭示了电缆直角转弯处磁场叠加对测量数据的干扰规律,以及土壤湿度变化对故障现象的影响机制,为同类阴极保护系统电缆故障排查提供了技术参考与实践启示。

     

    Abstract: To address weather-related operational faults of the HPS-1D potentiostat at Xiaogan Station of the West-East Gas Pipeline and ensure stable cathodic protection system performance, a diagnostic approach prioritizing equipment inspection followed by line checks, along with a three-level troubleshooting plan, was implemented. Using self-inspection, resistance measurements, temporary cable tests, and tools such as the RD8200, multimeters, and DM3, the fault was traced to the anode cable. The research results indicated that: ①The damage to the insulation layer at S3 from prior construction caused electrochemical corrosion and wire breakage. ②Soil moisture variations due to weather altered resistance at the breakage point, affecting fault status. ③The temporary reconnection at S3 restored normal equipment output. This study elucidates the impact of magnetic field interference at cable right-angle bends on measurement data and the role of soil moisture changes on fault behavior, offering valuable technical guidance for troubleshooting cable faults in similar cathodic protection systems.

     

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