管道缺陷多频涡流检测探头参数优化与实验

Parameter optimization and experimental research of multi-frequency eddy current testing probes for pipeline defect inspection

  • 摘要: 为解决传统单频涡流检测难以兼顾多深度缺陷且抗干扰性差的问题,开展了管道缺陷多频涡流检测探头的参数优化研究。通过建立有限元仿真模型,系统分析了激励频率及线圈几何参数对检测灵敏度的影响规律,并搭建实验平台进行验证。结果表明,检测信号幅值随线圈内径减小和匝数增加而显著增大;确定的最优探头参数为内径5 mm、高度6 mm、匝数300匝;在10 ~ 50 kHz频率范围内,有效实现了对0.5 ~ 2.5 mm深度裂纹的识别。该研究为多频涡流探头的优化设计提供了理论依据与数据支撑。

     

    Abstract: To overcome the depth limitations and interference susceptibility of conventional single-frequency eddy current testing, parameter optimization for multi-frequency eddy current testing probes targeting pipeline defects is investigated. A finite element simulation model is established to systematically evaluate the effects of excitation frequency and coil geometry on inspection sensitivity, followed by experimental validation. The results indicate that the inspection signal amplitude increases significantly with smaller coil inner diameters and more winding turns. Optimal probe parameters are identified as an inner diameter of 5 mm, a height of 6 mm, and 300 turns. Within the frequency range of 10 ~ 50 kHz, cracks with buried depths of 0.5 ~ 2.5 mm can be effectively detected. This study provides a theoretical basis and data support for the optimized design of multi-frequency eddy current probes.

     

/

返回文章
返回