基于牵拉试验的管道材料内检测系统性能验证

Performance verification of pipeline material in-line inspection system based on pull test

  • 摘要: 为验证管道材料内检测系统在线检测管道强度性能的可行性,采用牵拉试验的方式开展了现场测试。通过破坏性拉伸试验、金相检测及探头牵拉试验对管道材料内检测系统进行标定,设计1 219 mm口径、5种不同钢级共37节钢管的测试样管,用压痕检测仪测试样管的屈服强度和抗拉强度。在不同速度下开展牵拉试验6次,以压痕法检测的强度值作为真实值与牵拉试验内检测报告的屈服强度和抗拉强度进行对比,对管道材料内检测系统强度检测精度进行评估,结果表明,在80%可信度下,管道材料内检测系统报告的屈服强度测量结果满足强度测量精度指标要求,对于X80高钢级管材,其量化模型还需进一步完善。

     

    Abstract: In order to verify the feasibility of the pipeline material in-line inspection system to detect the strength performance of the pipeline online, the field test was carried out by using the pull test method. The test system was calibrated through destructive tensile test, metallographic inspection and probe pull test. A 1,219mm-diameter sample tube with 37 steel tubes of 5 different steel grades was designed. The yield strength and tensile strength of the sample tube were tested by indentation detector. The pull test was carried out for 6 times at different speeds, and the strength value detected by indentation method was compared with the yield strength and tensile strength reported in the pull test to evaluate the strength detection accuracy of the in-line inspection system for pipeline materials. The results showed that, under 80% credibility, the yield strength measurement results reported by the in-line inspection system for pipeline materials met the requirements of strength measurement accuracy index. For X80 high steel grade pipes, its quantitative model needed to be further improved.

     

/

返回文章
返回