超临界/密相CO2腐蚀环境含水率监测及临界含水率确定

The monitoring of environmental moisture content and determination of critical moisture content in the corrosion caused by supercritical/dense-phase CO2

  • 摘要: 双碳背景下,超临界/密相CO2管道输送是实现碳捕集、利用与封存(CCUS)技术的关键环节。在管道实际输送过程中,受气体净化成本及外部环境等因素影响,CO2管道内部可能存在一定的水分,管道表面微小的粗糙结构可能促使水分在管壁上凝结,甚至在低温下形成水珠,造成局部区域的含水率升高。H2O与超临界/密相CO2及SO2、NO2等酸性气体发生反应,生成酸性物质,造成管道内壁腐蚀,威胁管道运行。超临界/密相CO2管道含水率监测及控制是保障管道安全运行的关键。然而,超临界/密相CO2环境具有高压和微量水的特性,使得传统的电化学测试方法难以适用于此类环境,亟须开发适用于超临界/密相CO2环境的含水率及腐蚀行为监测技术。开发了基于原位电化学噪声的超临界/密相CO2含水率监测技术,进一步结合腐蚀失重实验和表面分析,研究了超临界/密相CO2腐蚀环境中X65钢在不同含水率条件下的腐蚀行为。通过对比分析不同含水率条件下的电化学噪声差异,结合点蚀关联因素,明确了电化学噪声特征参数与含水率之间的关系,建立了含水率监测方法。基于管道内腐蚀控制规范要求,结合电化学噪声技术,确定了超临界/密相CO2环境中的临界含水率。研究结果表明,电化学噪声PSD谱图线性区斜率与含水率之间存在良好的相关性,电化学噪声技术可用于实时监测腐蚀环境中的含水率。电化学噪声获得的腐蚀电流密度与实验测得的腐蚀速率相比,误差小于14%。在此基础上,结合内腐蚀控制规范,提出了超临界/密相CO2输送管道的临界含水率控制要求,分别为780 ppmv和350 ppmv。该研究通过原位电化学噪声测试技术实现了腐蚀环境中含水率的实时监测,提出了临界含水率的控制标准,为现场技术应用提供了有价值的指导。

     

    Abstract: In the context of carbon peaking and carbon neutrality, the pipeline transportation of supercritical/dense-phase CO2 is a vital link for achieving carbon capture, utilization, and storage (CCUS) technology. In the process of actual transmission of the pipeline, affected by gas purification costs and external environment and other factors, there may be a certain amount of water inside the CO2 pipeline, and the small rough structure on the surface of the pipeline may cause water to condense on the pipe wall, and even to form water droplets at low temperature, giving rise to an increase in the moisture content of local areas. H2O reacts with supercritical/dense phase CO2, SO2, NO2 and other acidic gases to form acidic substances, resulting in corrosion of the inner wall of the pipeline and threatening the its operation. The monitoring and control of water content of supercritical/dense phase CO2 pipeline is the key to ensure the safe operation of the pipeline. However, the supercritical/dense-phase CO2 environment is characterized by high pressure and trace water, which makes it difficult for traditional electrochemical testing methods to be applied to such environment, and it is urgent to develop water-content and corrosion behavior monitoring technologies suitable for supercritical/dense-phase CO2 environment. A supercritical/dense-phase CO2 water content monitoring technology based on in-situ electrochemical noise were developed. The corrosion behavior of X65 steel in supercritical/dense-phase CO2 corrosion environment under different water content conditions was further studied in combination with corrosion loss experiment and surface analysis. By comparing and analyzing the difference of electrochemical noise under different water content conditions, the relationship between the characteristic parameters of electrochemical noise and water content was defined, and the monitoring method of water content was established. The critical water content in supercritical/dense-phase CO2 environment was determined based on the specification of corrosion control in pipelines and electrochemical noise technology. The results show that there is a good correlation between the slope of the linear region of the PSD and the moisture content, and the electrochemical noise technology can be used to monitor the moisture content in the corrosion environment in real time. The error of the corrosion current density obtained by electrochemical noise was less than 14% compared with the corrosion rate measured by experiment. On this basis, combined with the code for internal corrosion control, the requirements of supercritical/dense phase CO2 pipeline for water content control were proposed, which were 780 ppmv and 350 ppmv respectively. In this study, the real-time monitoring of water content in corrosion environment was realized by in-situ electrochemical noise measurement technology, and the control standard of critical water content was put forward, providing valuable guidance for field technology application.

     

/

返回文章
返回